{"id":41675,"date":"2023-10-03T09:18:38","date_gmt":"2023-10-03T09:18:38","guid":{"rendered":"https:\/\/www.radper.com\/predictive-maintenance-an-essential-part-of-sustainable-maintenance-radper\/"},"modified":"2024-08-27T14:45:43","modified_gmt":"2024-08-27T14:45:43","slug":"predictive-maintenance-an-essential-part-of-sustainable-maintenance-radper","status":"publish","type":"post","link":"https:\/\/www.radper.com\/en\/actualite\/predictive-maintenance-an-essential-part-of-sustainable-maintenance-radper\/","title":{"rendered":"Predictive maintenance: an essential part of sustainable maintenance | Radper"},"content":{"rendered":"

[vc_row][vc_column][vc_column_text woodmart_color_scheme=”dark” text_larger=”no”]Preserving natural resources and protecting the environment: all manufacturing activities are concerned.
\nIn industry as in other sectors, awareness is growing, and the various departments have their part to play.
\nAs a key player in cost and energy management, the maintenance department is also set to evolve in this direction.
\nAlready in place in many companies, predictive maintenance is now taking pride of place in “sustainable” maintenance.
\nHere’s an overview of the issues and techniques involved. <\/span><\/p>\n

What does sustainable maintenance mean?<\/span><\/h2>\n

Sustainable maintenance is the practice of maintenance that aims to reduce environmental impact while maintaining a high level of performance.
\nThe direct objectives are : <\/span><\/p>\n

    \n
  • reducing energy consumption;<\/span><\/li>\n
  • limiting the consumption of spare parts;<\/span><\/li>\n
  • better availability of production facilities.<\/span><\/li>\n<\/ul>\n

    All these points also relate to financial savings and optimal use of production resources. <\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row content_placement=”middle”][vc_column][vc_column_text css=”.vc_custom_1696497382261{border-bottom-width: 1px !important;padding-bottom: 10px !important;border-bottom-color: rgba(119,119,119,0.17) !important;border-bottom-style: solid !important;}” text_larger=”no”]<\/p>\n

    How does predictive maintenance contribute in concrete terms to “preserving the planet”?<\/strong><\/h3>\n

    [\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text text_larger=”no”]<\/p>\n

    Definition of predictive maintenance<\/span><\/h3>\n

    Predictive maintenance involves analyzing the values of significant parameters in order to anticipate an imminent failure of a critical component in the production chain.
    \nBy monitoring the evolution of these values, it is possible to avoid (or delay) unnecessary component replacement.
    \nThis is where it differs from preventive maintenance.
    \nThe latter is based on predetermined time intervals for replacing spare parts. <\/span><\/p>\n

    The impact of predictive maintenance on sustainable resource management<\/span><\/h3>\n

    Predictive maintenance helps to save resources, as it enables repairs to be planned according to actual needs.
    \nAs a result, costly production stoppages are minimized, and equipment availability is maximized. <\/span><\/p>\n

    Machines with a higher commitment rate mean higher production.
    \nIn other words: more parts manufactured for a machine already in place.
    \nProduction capacity is thus increased, delaying the need to purchase any new equipment.
    \nFewer machines purchased = fewer resources consumed to manufacture them and less energy to run them.
    \nThe proof is in the pudding: predictive maintenance not only saves money, but also protects the environment by consuming less. <\/span>[\/vc_column_text][\/vc_column][\/vc_row][vc_row content_placement=”middle”][vc_column][vc_column_text css=”.vc_custom_1696497447603{border-bottom-width: 1px !important;padding-bottom: 10px !important;border-bottom-color: rgba(119,119,119,0.17) !important;border-bottom-style: solid !important;}” text_larger=”no”]<\/p>\n

    Examples of “basic” techniques used in predictive maintenance<\/strong><\/h3>\n

    [\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_column_text text_larger=”no”]Here are two examples of current predictive maintenance techniques:<\/span><\/p>\n

      \n
    • vibration analysis ;<\/span><\/li>\n
    • infrared thermography.<\/span><\/li>\n<\/ul>\n

      How to implement vibration analysis as part of predictive maintenance?<\/span><\/h3>\n

      Vibration analysis technologies used in predictive maintenance are based on :<\/span><\/p>\n

        \n
      • vibration spectrum analysis ;<\/span><\/li>\n
      • envelope analysis ;<\/span><\/li>\n
      • monitoring of peak amplitude, speed and acceleration;<\/span><\/li>\n
      • peak pulse measurement<\/span><\/li>\n<\/ul>\n

        These analysis tools can detect abnormal or excessive vibrations in equipment, which may indicate potential problems.
        \nMaintenance teams can therefore intervene before damage occurs. <\/span><\/p>\n

        Vibration sensors are generally used to monitor and analyze vibrations for predictive maintenance.
        \nThey can be placed on equipment or used without contact to collect the necessary data.
        \nExamples of sensors used : <\/span><\/p>\n

          \n
        • accelerometers ;<\/span><\/li>\n
        • pressure sensors ;<\/span><\/li>\n
        • speed sensors ;<\/span><\/li>\n
        • etc.<\/span><\/li>\n<\/ul>\n

          Depending on the application, portable data loggers or online monitoring systems collect and store the relevant data.
          \nThe information collected is then analyzed using specific software, tailor-made to detect any anomalies. <\/span><\/p>\n

          How can infrared thermography be used for predictive maintenance?<\/span><\/h3>\n

          Infrared thermography can be used to detect hot spots on equipment, signs of emerging defects.
          \nThe principle: a thermal camera is used to measure surface temperature.
          \nThis creates a thermal image showing temperature variations on the surface of the equipment. <\/span>[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

          [vc_row][vc_column][vc_column_text woodmart_color_scheme=”dark” text_larger=”no”]Preserving natural resources and protecting the environment: all manufacturing activities are concerned. In industry as in other sectors,<\/p>\n","protected":false},"author":58,"featured_media":39309,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[],"tags":[],"class_list":["post-41675","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry"],"acf":[],"yoast_head":"\nPredictive maintenance: an essential part of sustainable maintenance | Radper - Radper<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.radper.com\/en\/actualite\/predictive-maintenance-an-essential-part-of-sustainable-maintenance-radper\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Predictive maintenance: an essential part of sustainable maintenance | Radper - Radper\" \/>\n<meta property=\"og:description\" content=\"[vc_row][vc_column][vc_column_text woodmart_color_scheme=”dark” text_larger=”no”]Preserving natural resources and protecting the environment: all manufacturing activities are concerned. 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